Hydraulic Brake Press users always ask us for help to troubleshoot their machines. So we have summarized general faults and trouble-shooting solutions for customers.
Hydraulic Brake Press General Fault and Remedies
How to deal with CNC press brakes common problems?
Fault 1:
Oil pump don’t output oil and ram don’t move.
Possible Causes
- Wrong rotary direction of pump.
Remedy and Solutions
- Interchange the phase of power supply.
Fault 2:
The pump occur abnormal noise and pressure meter is unstable, the oil output pressure decrease or no output pressure.
Possible Causes
- Suction filter blocked no enough oil in oil tank.
- No oil in the pump and pipes.
- Components in the pump is damaged.
Remedy and Solutions
- Clean the filter.
- Add oil to the level required.
- Replace the seal of the suction pipes joint and the end of pump.
- Replace the component in pump or replace the pump.
Fault 3:
Leakage of sheet metal bender hydraulic valves, pipes joint and cylinder.
Possible Causes
- Connecting screw and pipes connecter loosen.
- The seal is bad.
Remedy and Solutions
- Tighten the screw and connecter.
- Replace the seal.
Fault 4:
No pressure in Shearchy press brake hydraulic system.
Possible Causes
- Orifice and the core of Y03 valve are blocked.
- Piston seal of cylinder leaks.
Remedy and Solutions
- Clean 9 orifice and the core Y03 valve.
- Replace the piston seal.
Fault 5:
Ram step down during pressing down.
Possible Causes
- Too small balance pressure in 1.0300 valve.
- Guide rail is too tight.
Remedy and Solutions
- Increase the bending machine balance pressure.
- Loosen the guide rail.
Fault 6:
The ram drop down by itself.
Possible Causes
- 0300 valve is stuck.
- The piston seal of cylinder is leaks.
Remedy and Solutions
- Clean or replace 1.0300 valve.
- Replace the piston seal.
Fault 7:
There have pressure in the system as soon as hydraulic brake press machine start running.
Possible Causes
- Orifice of Y03 is stuck
- Electrical fault
Remedy and Solutions
- Clean orifice.
- Check the wiring.
Fault 8:
High noise in the high pressure filter.
Possible Causes
- The high pressure filter blocked.
Remedy and Solutions
- Replace the core of the high pressure filter.
Fault 9:
The ram can not move down at certain position, retract automatically or can not retract after upper die press the bottom die.
Possible Causes
- Selected tools in computer are not according with the actual tools.
Remedy and Solutions
- Verify the selected tools and actual tools.
Any other question and requirements, please contact us now. mandy@shearchy.com We are looking forward to cooperate with your or give technical supports!